StarPlusEnergies (Samsung-Stellantis) Battery Plant

Kokomo, IN
Industrial - 2.4M sq. ft.
Dec 2023 - Ongoing (Completion est. Oct 2025)
Owner / Client: S1 & Samsung SDI
Contract Value: $16.2M ($16,100,000.00)

Project Overview

The StarPlusEnergies Battery Plant project in Kokomo, Indiana represents one of the largest and most advanced battery manufacturing facilities in North America, spanning 2.4 million square feet. Our team is responsible for delivering a complete package of network, security, and connectivity systems essential for both production operations and site security. The scope includes the deployment of structured network cabling and infrastructure across all production areas, integration of fire protection systems, installation of over 535 CCTV cameras, 280 card readers, and 252 wireless access points. Additionally, we are executing the installation of approximately 20,000 feet of perimeter fencing with coordinated trench work, cameras, and intrusion sensors to protect the facility. This project requires precise planning and execution in active cleanroom environments, underscoring our ability to manage complex scopes within high-performance manufacturing plants.

Scope of Work

  • Complete Network Connectivity
    • Installation of network infrastructure to support all production equipment, including cable trays, conduits, raceways, and server equipment
    • Integration with fire protection systems to ensure seamless connectivity and operational reliability.
  • Comprehensive CCTV Surveillance & Access Control System
    • Deployment of a site-wide security system with over 535 CCTV cameras
    • Installation of perimeter security systems, including intrusion sensors and cameras, spanning more than 20,000 feet to provide comprehensive site protection.
    • Installation of 280 car readers across critical facility access points to ensure controlled entry and operational safety
  • Wireless Access Infrastructure
    • Deployment of 252 wireless access points to support both AGV (Autonomous Ground Vehicles) operations and plant-wide employee connectivity within the Battery Cell and Formation buildings.

Project Highlights

This project showcases our expertise in delivering large-scale, mission-critical network and security systems for industrial facilities. By providing full network connectivity, plant-wide wireless access, and robust CCTV and access control systems, our team is enabling both secure operations and efficient production. The integration of sensitive surveillance equipment within live cleanroom environments highlights our ability to execute technical installations with precision and care. Our installation of perimeter security systems and extensive access control infrastructure ensures a safe and controlled environment across the entire site. The StarPlusEnergies Battery Plant project reflects our proven ability to combine technology, safety, and operational reliability to support next-generation battery production at scale.

Key Features

BIM Coordination - Before & After

Steely Farm played a key role in coordinating complex MEP systems through detailed 3D BIM modeling. Below is a comparison of field installation and corresponding model renderings.

1 Before1 After
2 Before2 After